Barn Door Made From Plywood

Before you start shopping for barn door hardware take a careful look at the area where you would like to install the barn door and figure out what door setup works best. From the start i knew i wanted to build something fun and vibrant in the kitchen space to add color since most of the area is monochromatic. Use your saw to cut the wood to size.

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If you want to cover the opening with one door you ll need an area on one side of the opening that s wide enough for the door.

Barn door made from plywood.

Once you have cut the boards to size measure the appearance board you just cut width wise so you can cut your top and bottom trim boards. Cut the door out of the plywood using a circular saw. You can t even tell that the door is made from plywood. Assemble the pieces together to make sure that all of them fit properly.

When i looked into getting custom barn doors built the asking cost was close to 1200 for two doors not including hardware. Mark the measurements for the door on the sheet of plywood. Glue the planks to the frame of the door with wood glue and use wood filler to fill in cracks. Materials needed for diy barn door plywood cut to the dimensions of your door opening plus trim around the edge.

Once the edges have been. Measure and mark the size of your door on your plywood. Place the cut plywood up to the door. Place the sheet of plywood on the sawhorses.

Once i had the whole thing assembled i measured and. I used iron on edge banding for the entire thing to hide the edges of the plywood. A sheet of 3 4 inch exterior grade plywood cut to size and fitted with t strap. How to make a hinged door from plywood.

Remember to add 2 inches to your door opening so your new barn door will cover the opening. Mine is 37 x 80 mine is 37 x 80 3 1 x 6 boards wood glue 1 brad nails brad nailer combination square wood veneer banding optional wood stain i used varathane s stain. For this project you will need. Project build article https ibuildit ca projects plywood door watch how i install this door https youtu be 4q8uvmyp0joi have seven of these to make for t.

Whenever you walk into the studio the barn doors make a statement. Once the pieces have been cut sand down the edges. 1 sheet 3 4 inch cabinet grade plywood 1 sheet 3 4 inch mdf table saw construction adhesive caulk paint and brush or sprayer jig saw router with straight bit chalk line with blue chalk tape measure long pull handle clamps drill with drill bit wood putty. Plywood makes a durable door for a shed storage building or utility locker.

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